ADVANCED CERAMICS TECHNOLOGIES
CERAMIC END MILLS FOR CNC ALUMINUM MACHINING
Ceramic cutters are a good choice for machining aluminum parts because their high hardness and wear resistance mean they last longer than traditional steel or carbide cutters. In addition, ceramic milling cutters are usually more resistant to corrosion and can also be used at high temperatures without wearing out quickly.
However, when using ceramic milling cutters to machine aluminum, it is important to pay attention to a few factors. For example, the cutting speed should be reduced to avoid overheating of the workpiece or cutter. It is also important to ensure adequate cooling to reduce heat build-up and minimize the risk of chip burn-off.
Another important factor when using ceramic milling cutters is choosing the right milling tool. Depending on the application and the size of the workpiece, a different cutter diameter may be required to achieve an optimal result. It is also important to choose the right cutting edge geometry to ensure effective chip evacuation and longer tool life.
Overall, ceramic cutters can be an effective choice for aluminum machining when used properly. However, it is important to pay attention to the appropriate cutting conditions and tool parameters to achieve optimal results.
The Swissceramill ceramic milling cutters have been developed to achieve higher productivity, higher performance, better surface quality and greater dimensional accuracy. We process aluminium, copper, brass, various plastics, gold, silver, platinum and other precious metals. This technology is new worldwide and it is the first tool with which you can reduce the machining time through the high cutting speeds, feeds and infeeds. With Swissceramill we achieve an increase in productivity of 400% and more.
It is best to make an appointment and we will support you in increasing your productivity.
For more information click onSwissceramill aluminum lineoder FAQ.
You want to convince yourself directly, then you will see the manySwissceramill customer videos.
THE VARIETY OF CERAMIC END MILLS IN ALUMINUM MACHINING!
SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH |
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SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH |
SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH |
SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH |
Swissceramill-Goldline-D3mmKeramikfräser von Swissceramill Made by BSQ TECH GmbH | SwissceramillKeramikfräser von Swissceramill Made by BSQ TECH GmbH | Swissceramill_SonderformenKeramikfräser von Swissceramill Made by BSQ TECH GmbH |
FOR US, EVERY SECOND COUNTS
"Our goal is to change CNC production with our revolutionary ceramic milling cutter Swissceramill so that CNC companies can win new orders from low-wage countries."
Ceramic milling cutters have a number of advantages over conventional steel or carbide milling cutters. Some of these advantages are:
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Hardness and Wear Resistance: Ceramic cutters are very hard and wear resistant, resulting in longer tool life and making them ideal for machining materials such as aluminum, titanium and other difficult-to-machine materials.
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Corrosion Resistance: Ceramic cutters tend to be more corrosion resistant than other tool materials. This is particularly beneficial when machining materials such as titanium, which are highly prone to corrosion.
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Temperature resistance: Ceramic milling cutters can also be used at high temperatures without wearing out quickly. This is an important factor when machining materials that need to be processed at high temperatures.
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Light weight: Ceramic cutters are typically lighter than steel or carbide cutters, resulting in less stress on the machine and higher processing speeds.
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Smooth Surfaces: Ceramic cutters typically produce smoother surfaces than traditional cutters. This is an advantage when producing parts with high surface quality.
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Environmental friendliness: Ceramic milling cutters are generally more environmentally friendly than other tool materials as they require less energy and materials in production.
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Overall, ceramic milling cutters offer a number of advantages that make them an attractive choice for many applications in the machining of metals and other materials.
What are the clear advantages of Swissceramill ceramic cutter technology?
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Longer service life by at least a factor of 10 thanks to the special ceramic material.
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Time savings through higher cutting speeds.
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Higher infeeds thanks to special cutting geometries.
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Better surface below Ra0.1 thanks to polished cutting edges.
WARRANTY SWISSCERAMILL
We guarantee that the Swissceramill ceramic end mill will not break on the shank.
Follow our cutting data recommendations and everything is secured.
You don't take any risks, on the contrary, you win with Swissceramill from the very first minute.
We want 100% satisfied customers.
MORE SWISSCERAMILL VIDEOS CLICK HERE
SWISSCERAMILL - CERAMIC END MILL
GENERAL INFORMATION
Thanks to a special ceramic material based on zirconium oxide and special grinding processes, we are now able to increase service life by at least 10 times compared to hard metals and productivity by 400%.
Numerous tests with customers prove it impressively.
Which cutter shapes can be produced?
All tool shapes can be produced that are possible in HM.
End mill
Torus cutter
Half-round cutter
Special milling cutter
For which materials are the ceramic cutters suitable?
Ceramic cutters are generally perfect for all light metals, non-ferrous metals and plastics.
aluminum
copper
Brass
All plastics
PEEK
All non-ferrous metals
Which sizes can be made?
Any size can be produced. We recommend the standard size of 6mm, as we can deliver it immediately as a standard.
ø1 - ø5mm to order / at least 2 pieces
ø6 - 12mm standard available immediately (our recommendation at the beginning)
ø16 - ø20mm on order / at least 2 pieces
What quantities can be produced?
We can manufacture all quantities for you on request.
From 1 piece only possible with the standard product ø6, ø8, ø10, ø12mm
Small quantities and prototypes from 2 pieces possible (after testing with ø6mm)
Medium series from 10 pieces possible
Large series from 50 pieces possible
How are the ceramic milling end mills ideally clamped?
The tension of the ceramic cutters can be clamped on,
Shrink chuck, Hydrode chucks, power chucks, powRgrip and precision collets
The tension of the ceramic cutters must not be clamped on,
Weldon chuck and collet chuck
Which cutting parameters can be set in "HPC" machining?
Please refer to the recommendation table for the SWISSCERAMILL ceramic milling cutter.
If you have any questions, please contact us at info@bsq-tech.com or at +41 763 433 941.
Which cutting parameters can be set in "HSC" machining?
Please refer to the recommendation table for the SWISSCERAMILL ceramic milling cutter.
If you have any questions, please contact us at info@bsq-tech.com or at +41 763 433 941.
Where can i order?
Orders are accepted at info@bsq-tech.com
Orders can be accepted by phone on +41 76 343 39 41