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Engineering technische Keramik

ENGINEERING

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  • development and construction

  • Project management in all phases

  • Improvements with innovative processes

  • Support in the choice of material

  • Cost reduction of existing ceramic parts

CERAMIC ENGINEERING

Engineering in technical ceramics refers to the process of developing, manufacturing and applying ceramic materials in various applications and industries. It involves the application of engineering knowledge and skills to optimize the properties and performance of ceramic materials and improve their applications.

 

The following steps are typically involved in the engineering of technical ceramics:

  1. Material Selection: An important task is to select the appropriate ceramic material for a specific application. This depends on various factors such as strength, hardness, temperature resistance, chemical resistance and other property requirements.

  2. Shaping: After the material has been selected, the ceramic material must be brought into the desired shape. This can be done using various technologies such as extrusion, injection molding, pressing or other processes.

  3. Sintering: The next step is sintering, in which the ceramic material is brought into a solid, dense structure under high temperatures and pressure. The sintering process affects the physical and mechanical properties of the material and is an important factor in optimizing the performance of technical ceramics.

  4. Machining: After sintering, the ceramic material often needs to be machined to achieve the desired shape and surface quality. Various technologies such as grinding, polishing or laser cutting can be used here.

  5. Application: Finally, the technical ceramic material is used in a variety of applications such as aerospace, medicine, electronics, automotive and many others.

 

The development of technical ceramics requires a broad knowledge in areas such as materials science, engineering, chemistry and physics. It is also important to understand the specific requirements and challenges in different applications and industries in order to fully exploit the potential of technical ceramics.

 

 

We take over the ceramic engineering, development and construction of technical ceramic components for you.
 
Find out more about our performance.
We carry out the project management for you in all phases from the idea to shipping.
Technical ceramics allow improvements with very innovative processes.
You will receive support from usMaterial selection of technical ceramics.

We enable you to reduce the cost of your existing ceramic parts with our know-how.

“We have made it our goal to put customer needs first, as technical ceramics offer a wide range of possibilities and we can use our know-how to offer you individual solutions.
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  • We have a detailed development process for technical ceramics

  • We have a detailed manufacturing process for technical ceramics

  • We have a structured process for individual products in technical ceramics


We are your experts in lowering the cost of your existing technical ceramic products.

NAVIGATOR

Bilder

DEVELOPMENTPROCESS

REQUIREMENTS PROCESS

  • Describe the product and its advantages

  • Create and test design concept

  • Describe application and functionality in detail

  • Prepare technical drawing

  • Define technical ceramics (Al2O3, ZrO2, SiC, Si3N4)

  • Market and sales volume must be known

  • Customer must approve a feasible budget for development and implementation

IMPLEMENTATION- PROCESS

  • Process phase steps from the prototype to series production

  • Determine the manufacturing process of technical ceramics   in detail

  • Evaluate and qualify suppliers according to manufacturing processes

  • define goals

  • quality

  • Technically

  • time

  • delivery and packaging

  • compliance with standards

  • Set prices and quantities

  • Desired prices from the customer

  • Realizable prices from the supplier

 

QUALITY- PROCESS

To plan

  • Identifying improvement potential

  • Analysis of the current state

  • Developing new concepts

do

  • Practical optimization of the concept

Check

  • Results are carefully checked

Act

  • Introduce guidelines across the board

  • commit

  • regularly checked for compliance

 

Entwicklungsprozess

MANUFACTURING PROCESSOF TECHNICAL CERAMICS

Herstellungsprozess

The manufacturing process of technical ceramics usually includes several steps that can vary depending on the specific material and application. In general, however, the process can be described as follows:
 

  1. Material selection: The selection of the appropriate raw material is an important first step in the production of technical ceramics. Material selection depends on specific application requirements, including mechanical strength, thermal resistance, corrosion resistance and electrical conductivity.

  2. Powder Manufacturing: Most technical ceramics are made from fine powder. The powder is produced by grinding and mixing raw materials. The raw materials can vary depending on the material and application, but can consist of metal oxides, carbides, nitrides and other compounds.

  3. Shaping: Shaping is an important step in the manufacture of technical ceramics. Shaping can be done using various technologies, such as injection molding, extrusion, pressing or other processes.

  4. Drying: After shaping, the ceramic material is dried to remove excess moisture. Drying is usually done at low temperature to avoid deformation of the material.

  5. Sintering: The sintering process is a crucial step in the production of technical ceramics. The ceramic material is sintered in a furnace at high temperatures and pressures to form a dense, strong structure. During the sintering process, the powder particles are fused and the ceramic structure is formed.

  6. Machining: After sintering, the ceramic material often needs to be machined to achieve the desired shape and surface quality. Various technologies such as grinding, polishing or laser cutting can be used here.

  7. Quality Control: Manufacturing technical ceramics requires careful quality control to ensure the material meets the required properties and specifications. Quality control often includes tests such as X-ray diffraction, microscopy and strength testing.
     

Manufacturing technical ceramics requires a high level of precision and control to ensure high quality and consistency of the material.

Our process for your individual products

Ablauf individuelle Produkte

  1. We offer you intelligent solutions and use the latest manufacturing processes in technical ceramics.

  2. We offer you our partnership for long-term projects and share in the costs of your product idea.

  3. Due to the many possibilities that technical ceramics enable, we offer you our engineering knowledge to improve and cost-optimize the manufacture of your products.

  4. If you want to have your existing technical ceramic products re-examined and reduce the production costs, then we can help you with our know-how.

  5. We can make you an offer for your desired quantities, desired price and desired quality at any time.

  6. If you are interested in increasing the lifespan of your products, then technical ceramics offer excellent solutions that we can produce for you at any time.

  7. If you want to achieve a general overhaul and improvement of your products and improve the performance at the same time, then we can be of great help.

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SEND US YOUR REQUEST.

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