WE PRODUCE YOUR PARTS ACCORDING TO SPECIFICATIONS AND TECHNICAL DRAWING.
WE AREYOUR PARTNER IN REALIZING YOUR REQUIREMENTS IN TECHNICAL CERAMICS.
The manufacturing process of technical ceramics usually includes several steps that can vary depending on the specific material and application. In general, however, the process can be described as follows:
Material selection: The selection of the appropriate raw material is an important first step in the production of technical ceramics. Material selection depends on specific application requirements, including mechanical strength, thermal resistance, corrosion resistance and electrical conductivity.
Powder Manufacturing: Most technical ceramics are made from fine powder. The powder is manufactured by grinding and mixing raw materials. The raw materials can vary depending on the material and application, but can consist of metal oxides, carbides, nitrides and other compounds.
Shaping: Shaping is an important step in the manufacture of technical ceramics. Shaping can be done using various technologies, such as injection molding, extrusion, pressing or other methods.
Drying: After shaping, the ceramic material is dried to remove excess moisture. Drying is usually done at low temperature to avoid deformation of the material.
Sintering: The sintering process is a crucial step in the production of technical ceramics. The ceramic material is sintered in a furnace at high temperatures and pressures to form a dense, strong structure. During the sintering process, the powder particles are fused and the ceramic structure is formed.
Machining: After sintering, the ceramic material often needs to be machined to achieve the desired shape and surface quality. Various technologies such as grinding, polishing or laser cutting can be used here.
Quality Control: Manufacturing technical ceramics requires careful quality control to ensure the material meets the required properties and specifications. Quality control often includes tests such as X-ray diffraction, microscopy and strength testing.
Manufacturing technical ceramics requires a high level of precision and control to ensure high quality and consistency of material.
Prepare technical drawing
Determine requirements from a technical, temporal, qualitative and price point of view
Define application in the industry
determine the manufacturing process in detail
Define quality goals
Define prices and quantities
Testing according to requirements and technical drawing
OUR SOLUTIONS IN CERAMIC MANUFACTURING
BSQ TECH GmbH manufactures customer-specific technical ceramic parts from batch sizes of 1 to 100,000 pieces.
We manufacture all types of oxide ceramics such as aluminum oxide (Al2O3) and zirconium oxide (ZrO2). Even the production of silicon carbide (SiC) and silicon nitride (Si3N4) parts requires a high level of competence, which we prove time and time again with every project.
More on this in Shaping and Abrasive Shaping Processes.
The right choice of material with regard to the customer-specific application is the main part of the cooperation. More on this under Materials Technical Ceramics.
CERAMIC MANUFACTURE EXPERIENCE AND KNOW-HOW
The contract manufacturing of a product in technical ceramics requires a lot of experience and expertise to enable fast and safe production. We make our know-how available to you for every project so that you can achieve a head start on the market.
The production possibilities in technical ceramics are very numerous today and offer a wide range of techniques.
Automation is now established in almost all processes and is part of every process.
Thanks to innovative technologies such as 3D printing in ceramics, plastics and metals, we are now able to drastically reduce production times.
Use the possibilities of BSQ TECH and get the necessary advantage on the market.
ADVICE AND SUPPORT IN ALL PHASES
We are happy to advise you after the successful prototype phase for the series launch.